Shubhada Polymers Products Pvt. Ltd.

SMC

SMC is a moulding compound, often used for larger parts, where higher mechanical strength is required. Glass reinforcement represents between 20% and 60% with glass length superior to the DMC.

SMC is a mixture of polyester resin, inert fillers, fibre reinforcement, catalysts, pigments, release agent and thickeners.

SMC manufacturing is a continuous in-line process using styrene tight film in sheet form. The resin paste prepared is spread onto the bottom film, and chopped glass fibres are randomly deposited onto the paste. The top film is introduced and the sandwich is rolled into a pre-determined thickness. The sheet moulding compounds are formulated and packaged on rolls or in cardboard boxes (zig-zag).

Sheet Molding Compound can be molded into complex shapes. Superior mechanical properties and surface appearance plus excellent electrical insulation, make this SMC material ideal for Class A automotive body panels, high-strength electrical parts, electrical industrial boxes and various structural components.

Product CodeProduct PDFDescriptionKey-WordMarkets
SMC 0150General purpose SMC for electrical applications especially lamp housings. Fire retardancy UL 94 HB, glow wire 750 °C.Flame resistantElectrical
SMC 0160General purpose SMC for electrical applications especially wiring cabinets. Fire retardancy UL 94 HB, glow wire 850°C.Flame resistantElectrical
SMC 0170General purpose SMC for electrical applications, similar to SMC 0150 but increased glass content for higher mechanical properties.Flame resistantElectrical
SMC 0190General purpose SMC for electrical applications. Fire retardancy: UL 94, V-0 (3 mm) - Yellow card available and fulfils DIN 5510 class S4Flame resistantElectrical
SMC 0200General-purpose material for housings, covers and functional components. Minimal fire redundancy UL 94 HB.General Purpose SMCElectrical, Construction, Energy, Industrial
SMC 0250General-purpose SMC optimized for high density to give superior acoustic damping properties.High densityAutomotive, Commercial Vehicle
SMC 0290Injection mouldable SMC for electrical applications. Suitable for switch gear housings and functional components, that need higher strength than injection moulded BMC. Fire retardancy UL 94, V-0 (3 mm). Yellow card available for all colours.Injection SMCElectrical, Energy
SMC 0300SMC with improved surface quality compared to SMC 0200 . Typical applications are housings, covers or furniture (i.e. stadium seats). UL94 V-0 possible on request.Surface QualityConstruction, Commercial Vehicle, Electrical, Industrial
SMC 0390A product with improved surface quality. Pigmentable but not available in all colours. Typical applications are body panels for trucks, commercial vehicles or farm vehicles. For rail interior application also available according to DIN 5510 S4.Surface QualityCommercial Vehicle, Mass Transport
SMC 0400Class-A SMC for exterior body applications on cars, LCV´s and trucks. These compounds mould to parts with good up to excellent surface quality for painted body panels.Class-AAutomotive, Commercial Vehicle
SMC 0410Premium Class-A SMC for exterior body applications on cars.Class-AAutomotive
SMC 0430Low Density Premium Class-A SMC for exterior body applications on cars. These compounds mould to light weight parts with excellent surface quality.Class-AAutomotive
SMC 0500Low Density SMC for non painted applicationsLow DensityAutomotive, Commercial Vehicle, Mass Transport
SMC 0600Low Pressure SMC for applications requiring moulding at low press tonnage.Low PressureConstruction, Commercial Vehicle, Electrical, Industrial
SMC 0800This product is resistant to food chemicals and cleaning detergents. Typical applications are trays or food processing equipment.Chemical ResistantSanitary
SMC 0900Product has increased resistance to chemicals used in chemical plants for pumps and armatures. Please refer to our list of resistance to chemicals.Chemical ResistanceConstruction, Industrial
SMC 1000Product with increased hydrolysis resistance. Typical applications, sectional water tanks, or water purification systems.Hydrolisis ResistanceConstruction, Industrial, Sanitary
SMC 1100High strength material with chopped fibres and tough matrix resins for structural applications.High strengthConstruction, Commercial Vehicle, Industrial
SMC 1400High strength material resistant to fuel, lubricants, brake fluid and cleaning agents being used around automotive engines. Typical applications are oil pan or valve cover.High strengthAutomotive, Commercial Vehicle, Energy, Industrial
SMC 1600Product for sanitary applications, for instance sink, shower tray or bath tube. Special appearance effects are possible, please contact our tech service for further information.SanitaryConstruction, Sanitary
SMC 2300Arc resistance SMC for arc quenching cambers. High fire retardancy SMC for electrical applications.Flame resistantElectrical
SMC 2400SMC for Railway application with high flame retardancy, low smoke density and toxicity.
British standard BS 6853 level 1b and European EN 45545 HL2 & HL3 categories.
Please contact your local Menzolit representatives for more details.
Flame resistantMass Transport
SMC 2500SMC for electrical applications requiring very high isolating properties. Flame resistantElectrical
SMC 2600pdf This product provides some conductivity to provide antistatic properties for explosion proof components in mining, gas and oil exploration industries as well as in chemical plants. UL Yellow card available UL 94 V-0, UL 746 C.AntistaticElectrical, Energy

DMC

DMC is a thermoset resin blend of various inert fillers, fibres reinforcement, catalysts, stabilizers and pigments, used for injection moulding most of the time.

DMC material is highly filled and reinforced with short fibres: glass reinforcement represents between 10% and 30%, with glass length between 6mm and 12mm.

Depending on the end-use application, dough moulding compounds are formulated to achieve close dimensional control, flame and track resistance, electrical insulation, corrosion and stain resistance, superior mechanical properties, low shrink and colour stability. Its excellent flow characteristics, dielectric properties and flame resistance, make the DMC material adequate to a wide variety of applications, requiring precision in detail and dimensions as well as high performance. The DMC material is available in a broad type of colours, and can tolerate powder-coat

Product CodeProduct PDFDescriptionKey-WordMarkets
BMC 0170General purpose BMC for electrical applications. Fire retardancy UL 94 HB, glow wire 750°C. High StrengthFlame resistantElectrical, Energy, Industrial
BMC 0190General purpose BMC for electrical applications. Fire retardancy UL 94 V-0 (3mm), glow wire 960°C.Flame resistantElectrical, Energy, Industrial
BMC 0195General purpose BMC for electrical applications. Fire retardancy UL 94 V-0 (1,5mm), glow wire 960°C.Flame resistantElectrical, Energy, Industrial
BMC 0200General purpose material for housings, covers and functional components. Fire retardancy UL 94 HB, V-0 possible upon request.General Purpose BMCElectrical, Energy, Industrial
BMC 0300Low Shrink material. Minimal fire retardancy UL 94 HB, higher retardancy upon request. Typical applications are housings, covers and household appliances. Surface QualitySanitary
BMC 0390Low Profile BMC with increased shrinkage compensation but reduced pigmentability. Shrinkage is approximately zero. Typical applications are functional compounds with light colours. Minimal fire retardancy UL 94 HB, higher retardancy upon requestSurface QualityElectrical, Energy, Industrial, Sanitary
BMC 0400Low Profile material for Class-A body panel applications. The material provides an excellent surface for painted panels for the automotive industry.Class-AAutomotive
BMC 0410This product is recommended for components requiring very precise tolerances as an alternative to outsert technology. Especially designed for overmoulding of various components.Class-AAutomotive, Industrial
BMC 0800This product is resistant to food chemicals and cleaning detergents. Components for food processing equipment.Chemical ResistanceSanitary
BMC 0900Product has increased resistance to chemicals used in chemical plants for pumps and armatures. Please refer to our list of resistance to chemicals.Chemical ResistanceIndustrial
BMC 1000Product with increased hydrolysis resistance, for instance pump housings and water purification systems.Hydrolisis ResistanceConstruction, Industrial
BMC 1100High strength material with tough matrix resins, for compression moulding only.High strengthElectrical, Energy, Industrial
BMC 1400High strength material resistant to fuel, lubricants and cleaning agents being used around automotive engines. Examples are valve cover, carburettor housings.High strengthAutomotive
BMC 1500Product with high temperature stability for applications requiring high service temperatures approx. 200°C.High TemperatureElectrical, Energy, Industrial, Sanitary
BMC 2300Arc resistance BMC for arc quenching chambers, especially high fire retardancy. Flame resistantElectrical, Energy
BMC 2500For electrical applications requiring very high isolating properties. Flame resistantElectrical
BMC 2600This product provides some conductivity to provide antistatic properties for applications within explosion proof components in mining, gas and oil exploration industries as well as in chemical plants.AntistaticConstruction, Electrical, Energy, Industrial
BMC 3100BMC for headlamp reflectors.Class-AAutomotive, Commercial Vehicle